新闻中心
|
数控开料机容易被人忽视重要细节!与传统开料设备不同之处 1.开料机使用拆单软件自动拆单,根据产品规格自动计算各板尺寸。 2.数控开料机的数据组快速优化排版生产开料需求,主动将整合好的数据组传输到数控开料机控制体系实行开料。 3.数控开料机采用先进的智能化生产软件,不仅能提醒工人如何放置板材,还具备余料管理体系,可优先检测仓库是否有同种材质类似大小板材,提示工人优先使用剩余板材,减少成本。 4.数控开料机可增配自动上下料平台,上一块板材加工完成推至下料平台的同时还会自动吸附一块新的板材放置于台面上,实现加工生产不间断。 5.同步打印条码条码标签。 影响开料机加工精度的原因 1.影响精度的很大一部分原因是因为导轨,需要检查铜轮的磨损情况,铜轮磨损裁切运行肯定不平稳,影响了开料精度。 2.机器质量的好坏也是影响精度的主要原因之一,开料机在长时间的加工过程当中不管是台面还是床身整体都会承受很大的压力,如果机器床身的生产过程当中未经历过良好的生产工艺,那么在后续的长时间开料过程中床身容易产生变形,从而导致机器报废。 开料机操作步骤 1.要将电源打开,并且将数控开料机的急停按钮松开。这样才能确保数控开料机已经做了开机使用准备。 2.要将数控开料机所连接的电脑开机,进入到既定的操作系统,找到控制设备的软件,双击打开电脑上的开料软件。 3.检查开料机系统是否正常。若系统出现了有关于数控开料机的任何错误提示,则都不可以再使用其进行工作,并找出其出现错误的原因并加以维修。 4.测量工件的体型大小是否会超出数控送料机的气动钳范围,并做好调整。一旦工件体型过大很大程度上会影响设备的正常工作,更严重的或许会造成机器的损坏。 5.启动数控开料机的压力装置,在测试没问题后方可进行正常的加工。 开料机保养需要注意的细节 1.一定要做机器整理的除屑工作。一旦木屑进入设备的传动系统,就会对机器的运行造成阻碍,影响设备的正常使用。 2.定期做好机柜内部除尘工作,灰尘越积越多,如果不定期清理容易导致电器件短路。 3.防锈工作也尤为重要,一旦机器出现生锈现象就会容易出现部件老化等问题,使机器工作效率降低。 4.开料机在日常的工作道中也要做好润滑工作,在设备运行当中如果传动装置出现卡顿等现象,就会导致出现送料不均匀,影响下料质量及加工精度。 Different from the traditional opening equipment 1. The cutting machine uses the dismantling software to automatically dismantle, and automatically calculates the size of each board according to the product specifications. 2. The data set of the CNC cutting machine quickly optimizes the typesetting production opening demand, and actively transfers the integrated data set to the CNC cutting machine control system for opening. 3. CNC cutting machine adopts advanced intelligent production software, which can not only remind workers how to place the plate, but also has a residual material management system, which can give priority to detecting whether the warehouse has the same material and similar size plate, prompting workers to prioritize the use of residual plate and reduce costs. 4. The CNC cutting machine can be equipped with an automatic loading and unloading platform, which will automatically adsorb a new plate and place it on the table when the processing is completed and pushed to the unloading platform. 5. Print barcode labels simultaneously. The reasons affecting the machining accuracy of cutting machine 1. A large part of the reason that affects the accuracy is because of the guide rail, the wear of the copper wheel needs to be checked, and the cutting operation of the copper wheel is definitely not smooth, which affects the opening accuracy. 2. The quality of the machine is also one of the main reasons affecting the accuracy, the cutting machine in the long processing process, whether the table or the bed as a whole will bear a lot of pressure, if the production process of the machine bed has not experienced a good production process, then in the follow-up long time cutting process the bed is prone to deformation, resulting in machine scrap. Cutting machine operation procedure 1. To turn on the power, and release the emergency stop button of the CNC cutting machine. In this way, we can ensure that the CNC cutting machine has been prepared for starting up. 2. To turn on the computer connected to the CNC cutting machine, enter the established operating system, find the software that controls the device, and double-click to open the cutting software on the computer. 3. Check whether the cutting machine system is normal. If the system has any error prompts about the CNC cutting machine, it can no longer be used for work, and find out the cause of its error and repair it. 4. Measure whether the size of the workpiece will exceed the range of pneumatic pliers of the CNC feeder, and make adjustments. Once the workpiece size is too large, it will greatly affect the normal work of the equipment, and more serious damage to the machine may be caused. 5. Start the pressure device of the CNC cutting machine, and normal processing can be carried out after the test is no problem. Cutting machine maintenance needs to pay attention to the details 1. Be sure to do the dust removal work of machine finishing. Once the wood chips enter the transmission system of the equipment, it will hinder the operation of the machine and affect the normal use of the equipment. 2. Remove dust inside the cabinet regularly to prevent more dust. If the dust is not cleaned regularly, electrical components may be short-circuited. (3) Anti-rust work is also particularly important, once the machine rust phenomenon will be prone to problems such as aging parts, so that the machine work efficiency is reduced. 4. The cutting machine should also do a good job of lubrication in the daily work path, and if the transmission device is held up during the operation of the equipment, it will lead to uneven feeding, affecting the quality and processing accuracy of the material. |